Stenter Frame ensures proper transportation & heat treatment of fabric
Uniflo Air Circulation System
Newly developed Fan house and Patented Uniflo Nozzle provides up to 15% higher drying efficiency with same power consumption compared to earlier design
2 numbers circulation fans per chamber will be provided; one for air flow from top nozzle and one for air flow from bottom nozzle
Common AC Inverter Drive (VFD) will be provided between 2 upper or 2 lower circulation fan motors
As a standard circulation fan motors up to 1500 rpm will be provided; as an option circulation fan motors up to 1750 rpm is available
Nozzles are drawable hence can be pulled out easily from doors for cleaning
Pneumatic Bypass System can be provided as an option; this system will help in reducing nozzle marks and yellowing of fabric during small machine stoppages
Fan House CFD Analysis
Nozzle CFD Analysis
Pneumatic Bypass System
Air Circulation System
Chain & Track System
Separate drive for Left and Right Chain; duly synchronised by encoder system
Horizontally reversed chain with side lubrication facility with metaloplast / engineered plastic bush; duly greased with long-life grease
Re-greasing is required only after 6000-8000 working hours (depends on average working temperature and speed)
Steel Fabricated Track with Graphite Rail will be provided
Special Shock Absorbers are provided for smooth turning of chain
Less Friction as graphite is self-lubricating material
Fabric Protection Pipe can be provided to ensure higher overfeeding of fabric
Top side graphite rail enables chain to stretch the fabric up to desired level
Sturdy Track & Chain Design ensures high speed (up to 150 MPM) and higher stretch ability
3 different types of chain can be supplied; Pin type, Clip type and Pin & Clip (Combi) type
Pin type Chain
Clip type Chain
Combi type Chain
3D view of Chain & Track Assembly (with protection pipe)
Width Adjustment System
Lube free width adjustment spindle above fabric operated by separate geared motor is provided at every 3 meters
Width control and display by encoder system
Software & Hardware Limit for Spindle Safety is provided
Width adjustment
Chamber Construction
400 mm long Isotherm zone is provided at entry & exit of chambers to prevent fabric from thermal shock and it helps in preventing condensation
Each treatment field is 3 meters long
Space saving construction
Foundation pits not required
Minimum utility work as all circulation fans are on one side of the machine
150 mm thick high thermal insulation on 3 sides of the machine; 100 mm thick high thermal insulation on floor
All Insulation Panels are powder coated with special rust preventive powder for better life 4 numbers fixed filters per chamber and four numbers flexible filters per chamber (flexible filters can be pulled out during production for cleaning purpose)
Teflon shutter at the fabric inlet and outlet openings to prevent fresh air entry in to the chambers
As a standard 2 numbers hinge type doors per chamber is provided; Pneumatic Lifting doors as option is available
Filter & Door
Cross sectional view of chamber
Better Insulation; Lesser Radiation Loss
Heating Media
3 different types of Heating Media can be provided in Stenter machine; Indirect Oil Heating, Direct Gas Heating and Indirect Steam Heating
Indirect Oil Heating
3 Meter Long One Heat Exchanger (Radiator) per Chamber will be provided
Large Heat Exchanger Surface Area for quick heating
Uniform Heat Transfer and Lesser Pressure Drop due to its Unique Design
PID controlled Motorised Valves (for better temperature control & energy saving) along with Manual Globe Valves, Flanges, Gasket & Hardware can be provided if required
Oil Flow Meter (Energy Meter) can be provided if required
Direct Gas Heating
1 number Maxon (Honeywell) / Riello make Burner will be provided per Chamber
Automatic Burner with Higher Turn Down Ratio leads to energy saving
T Tube of SS 310 inside the chamber will be provided for safety from burner flame
Pressure Switch for safety will be provided in exhaust duct
Gas Train can be provided if required
Indirect Steam Heating
3 Meter Long One Heat Exchanger (Radiator) per Chamber will be provided Large Heat Exchanger Surface Area for quick heating
Steam Line Parts (Motorised Valve Assembly, Condensate Assembly, Condensate with Bypass Assembly etc.) can be provided if required
Steam Flow Meter (Energy Meter) can be provided, if required
Gas Burner
Gas Train
Oil Line Parts
Exhaust System
Stenter Machine with Integral Exhaust Duct and External Exhaust Duct can be provided
1 suction fan with inverter will be provided for stenter machine up to 4 chambers
2 suction fans with separate inverters will be provided for stenter machine from 5 to 12 chambers
Manual Dampers will be provided for control of exhaust air from each chamber
Easy Cleaning is possible in case of Integral Exhaust Duct
External & Integral Exhaust Duct 3D view
Fabric Exit from Chain
Outlet Track Support
Outlet Track of Length 1980 mm, 2820 mm and 3440 mm will be provided as per requirement
Cooling Zone of 800 mm length with 5.5 kW motor Or 1000 mm length with 7.5 kW motor will be provided as per requirement
Fabric Depinning Device will be provided
Limit Switch for Fabric Safety will be provided
Pin Cleaning Device, Clip cleaning Device, Edge Trimmer BTA 8013 / Weko 2.0 can be provided if required